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  The
PCB Group

www.pcbco.com.au

N0. 18 Tuas South Street 3
Jurong Industrial Estate, Singapore

Phone: +65 6862-0802
Fax +65 6862-0800
Email: info@pcbco.com.au

Membrane Keypads

Membrane Keypads utilise Polycarbonate or Polyester films with a print process over the base material to produce a graphic overlay as per our "Basic Label" products. The film is overlayed over a series of additional film layers and metallic membranes to produce a integrated switch and label assembly. Multicolour and now full colour print processing is available, working from customer supplied artwork or utilising our in house design service.

A metallic dome membrane is used to provide a positive tactile feel to the switch. While most switches utilise this technology, the membrane switch can be manufactured without the dome and hence without positive tactile feedback.

Embossing is offered to enhance the graphic representation and also, if positioned over the switch location, to give the switch a three dimensional "look and feel".

Assemblies can be manufactured with only one switch, or as many as can be physically located and electrically routed on the given mechanical footprint of the assembly.

Most assemblies are designed with a tail extending out from the switch assembly to provide the electrical connections to the internal switches. The tail can utilise edge connector technology and be manufactured with a fitted moulded sprung pin type connection. The tail removes the requirement for any additional cables as the the tail technology is designed to mate with PCB mounted connectors, in most cases on the system driver board.

The exit point of the tail is determined by the customer's mechanical requirements and specifications, to ensure the tail mechanically conforms to the intended application.

Assemblies can be manufactured with clear windows for fitting over LCD displays or other graphic displays. Labels can be supplied with a Gloss or velvet finish.

A number of differently rated domed membranes are available, providing different degrees of force to activate the switch and different degrees of movement.

 

Specifications

 Product Type  Membrane Switch Keypad
 Laminate material  Polycarbonate (Lexan™) or Polyester (Autotex™)
 Laminate Thickness

 Polycarbonate:0.127mm to .75mm
 Polyester: 0.15mm to 0.28mm

 Temperature Range

 Polycarbonate:-40degC to +80degC
 Polyester:-40degC to +80degC

 Maximum switching voltage  35vDC
 Maximum switching current  100mA
 Contact resistance  Min:10ohm  Max:500ohm  Typical: 20ohm
 Dielectric Strength  250v rms 50hz
 Contact Bounce  <5ms
 Switch Life  1,000,000 closures.
 Actuation force  Selectable from 50g to 400g
 Switch Stroke  Selectable from 0.1mm to 1.5mm (based on Design)
 Shock and Vibration  20G Max (10-20hz Mil-Std-202, M204 Condition B)
 Finish Texture

 Gloss and Velvet

 Adhesive  Genuine 3M 467MP (0.06mm Thick)
 Finished label thickness 1.25mm to 1.5mm (Not including embossing)
 Thickness tolerance  +/-10%
 Light fast ink available  Optional
 Clear Window  Optional
 Embossing  Optional
 Cutouts  Optional
 UV/outdoor  Optional Autotex-UV

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Copyright © 2004 The PCB Company Pty Ltd  All rights reserved - Last modified: Jan 18th 2016

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